How to make a cigar for a paper. Great cigar encyclopedia (b.s.e)
You, singsongly, have ever had a chance, that the best cigars are those that you can twist on the damp quilts of spicy Dominican divi. It's so true, we went to find out about a private manufactory, as if we were making cigars at a private meeting of the Dominicana.
Rum, cigars and the Dominican Republic are one and the same, they are Siamese twins. On the territory of the countryside of cigar factories and small private businesses, maybe more, less Russian dairy plants. Literally in the leather village there is a shop selling cigars, and not just one. Here you can make your own cigars like famous brandy, like Davidoff, Arturo Fuente, Romeo&Julieta, and dozens of other less popular brands, as well as small private manufactories. A lot of travel agencies operate a number of excursions to the largest enterprises and shops at factories, where you can see the process of rolling cigars with your eyes. I, varto respect, tse supernaturally hooting sight
2. We violated wondering how to spin cigars for a small private manufactory, for which only 7 people work. Regardless of the modesty of the business, yoga cigars are more popular in the resort area of Bavaro, de-stashed without number of specialized shops.
This is how you look at the place, de pratsyuє torsidor - the master, who makes cigars. How could you remember the first photograph, - tse lad, but not unoccupied, and cigars of wine are not twisted on the quilt, but on a special table with polished leaves tyutyun with a metal plate
3. It is unlikely that it is reported that cigars vibrate from a tyutyun sheet.
There are three components in the warehouse of a cigar: a top of a tyutyun leaf (so called tripa), which takes up a larger part of its volume, a good sheet (capote), which gives the cigar a shape, and a curved sheet (capa), which wrap a cigar.
For inspiration, three kinds of leaves are taken: ligero (the most beautiful leaf of tyutyun bushes, which gives strength to future cigars), seco (a small light leaf, which gives the aroma to the viroba) and volado (the leaves of the roslin are planted from the bottom, like a warm cigar). The same kind of savoryness reminds to lay down the gentry of cigars, so the ingredients in cigar sumishes are often kept by vibrators from the best secret.
4. Leather from sorts of cigars may have a vlasny warehouse of leaves - on top of it. The torsidor picks up the necessary number of leaves in a bunch, after which you begin to swallow a fragrant cigar.
5. The leaves are wrapped around with a fresh leaf.
The rest is needed in order to give the viroba the necessary form, to creak the leaves of yoga at once. Such a happy “Lanka” can be soft and springy, the aroma is different, and more important than in expensive varieties of cigars. In cigars that are cheaper than machine-rolled (cigarillos), such a sheet can be burnt out during the day.
6. Riznі zagotіvlі cigars for dovzhina that schіlnіstyu can troshki vіrіznyatis, but we're not afraid.
7. If the blanks are ready, the stench is placed in a special form, vikonan from a tree, from special windings (it is made up of two parts). Poednavshi 2 parts, the form on the pіvgodini fits under the press.
8. Dali - the procedure for the final wrapping of the cigar that came out, and її cuts
9. Curly leaves give cigars a finished look, and then, may look the same, neatly and may not have veins.
Before that, like a navskis burn into a new cigar, the leaf is shaped to the necessary dimensions.
10. And the axis is ready for cigars, burnt at the curved sheet.
11. Type of cigars all zav...
12. ... and for example, a hat is glued on. In the light of literacy, the above-described deeds should lie in the circulation of dima under the hour of smoking a future cigar, as well as the aesthetics of the її zvnіshny look. The process is turned on and off manually, without zastosuvannya, whether there are any special appointments, that means a great deal.
13. Cigars with different shapes. They are subdivided into two main categories: figurines (figurado), which include a number of cigar shapes, pyramid, belicoso, perfecto, torpedo, and others, and straight (parejos) - these include cigars of a cylindrical, even shape, rounded from the side of the head. For kurtsіv raznitsa between them (krіm zvnіshny vіglyadu) in brightly pronounced gustatory changes in the process of smoking figured type cigars. There is no such thing as a single light-colored classification of cigar formats, so cigars of different shapes can be produced in different varieties under a single name, but, however, according to the profile, varieties can be named differently.
14. The widest cigars in the world of straight form (tobto parejos) are classified according to their diameter and length. Diameter, cm size in millimeters, depending on special units (1/64 inch). The diameter of the designations for such units is called cepo (caliber). Sound cigars of a larger diameter for a stronger relish, and burn evenly and properly.
15. During the day, the master rob close two hundred cigars.
16. At the final stage, cigars should be driven at a special room - t.z. humidor, in which the stench gains aroma and relish.
17. Staying at the humidor, cigars are packed and sold
18. As it was appointed higher, cigars are sharpened in the most attractive forms. Ale stinks traplyayutsya shche y rіznih rosemіrіv. It is possible to come up with a virib, which will guess the dimensions of a chicken of smoked cowbass.
20. Let’s say, smoking cigars is not like smoking cigarettes: it’s not necessary to inhale cigar smoke at the legeny. Wine is simply rinsed in the mouth and released after a couple of seconds. The optimal hour between puffs is vvazhaetsya pivkhviliny until the second.
You can smoke a cigar again, smoke no more than 2 - 3 times, and it’s not until it’s completely cold (and still the taste and aroma become unacceptable).
It is not recommended to put out a cigar in the near future - її next to put it down, so that it would go out on its own (when shanuvalniki in cigars, it’s navmisne їх extinguished, it looks like having shown disrespect to the maistre, which, having prepared її, it looks like a sign of filthy relish).
21.08.2013 16:51
Zrobiti cigar - on the right hymen. Sowing tyutyun, harvesting crops, drying leaves and spinning your own cigars. Zdivovani? I also never cease to marvel, if I smell something similar to the neophytes, or to bring forward the sight of curts - rarely, but it’s more common. Having visited more than a dozen factories, I have long known that similar statements about the production of cigars are far from the truth. Ale, far away, I realized only recently, having corrected this hour at the Davidoff factory with the method of writing these articles.
One hundred and seventy. One hundred and seventy krokiv and small krokiv to make a leather cigar on a path through the greenhouse to the store counter. The first is the minimum figure - an indication of the lazy, unsummoned virobniks. From the light hand of the acclaimed cigar companies, it grows to two hundred and fifty. Two hundred and fifty manipulations without the participation of machines and equipment. Tobto, people stand behind all stages of warfare. I deyakі z them mayut such a higher specialization that it is impossible to give a specialization to their profession. Ale, I’ll still risk describing ...
1. Good cigars are good for us. Therefore, without further ado, we can say that the key person in Davidoff is not the president of the company, what a very head office in Switzerland, and not the guru Hendrik Kellner, man - Manuel Peralta. Vіn vіdpovіdaє for waving tyutyun. Peralta devotes all his free time to experiments with crossbreeding of different varieties, and most of the time it becomes a tyutyun for Davidoff cigars. A part of the visits of vineyards to the company’s vineyards, and the other part to dozens of tyutyun growers all over the country, and no one could make an identical tyutyun, Peralta to make hybrid varieties sterile.
2. Having shown an insubstantial interest in feeding the tyutyun, I earned access to the holy of holies of the company - Peralti's refrigerator, in which the entire bank is now experimentally seen. There is a comorny lock hanging on the refrigerator, and in the middle - a million jars, containers and spores with experimental designs - Peralta marvel at how new things grow, and as you should be those who drink wine, then they will germinate now in greenhouses, and then on the plantation. The average generation of one new species has fourteen lives.
3. In kvittsi tyutyun є zhіnoche beginning - tichinki - i cholovіche - mother. The most fertile variety in such a rank fills itself. The sterile cultivar has no chicks, and also, no more. In order to pay such a ticket and take away a new harvest, before it, bring an excellent fertile ticket. Explaining the essence of the process, Peralta played the scene of cohabitation and passion between fertile and sterile flowers.
4. The present tyutyuna is replaced with ashes and for additional plaques with perforation, they grow from shallow tats with peat. Popil is used for contrast with peat, to ensure an even distribution of the bottom according to the bottom. Let's sweat the peat with a "carpet" from the rice paddy - so that the wind does not blow today.
5. If you go down to make your way through the s-pіd of rice husks, they are transplanted into deep containers - one descent per closet. Qi containers are called mangers. The work is a copy, and it is usually the girls who are engaged in it. The procedure is simple - to bury it with a stick and dig it up. Hands in mittens sometimes get wet with a special homeland for disinfection.
6. In the world of that, like a tutyun growth in the middle, it is necessary to cut it postiyno - neatly trim the leaves, not sticking around the growing zone. It is necessary for more energy to flow from the roots.
To attach a leather bush to a tyutyun in a manger, it is necessary to take a lot of time, that is a greenhouse, or "green houses" - a green house, in such tyutyun you start your old path to cigars, on a plantation it is even richer.
7. Tyutyun at the manger to acquire a tight root system. With this form, the middle one allows the root system not to be harmed, if the tyutyun is taken for transplanting to the plantation.
8. Plantations, on which small bushes grow, rotting in different parts of the country. Skrіz - its own microclimate, the skin-covered shmatka of the earth has its own characteristics. Not only that, the tyutyun breeder is guilty of the vrakhovuvaty of the skin variety (for example, the Dominican variety Olor is more strongly embedding on the back of the tongue zone - stench is due to acidity, and that such a tyutyun is rich in a cigar bear - when smoked, it will be viroblyat) the products of the mountain itself are differentiated), the tyutyunovod is also guilty of understanding, as the characteristics of the soil are given to that chi other grade. On the ground, obviously, you can pour in, adding minerals, life-giving microelements, controlling the lunar balance. A little more sound, having poured in the soil, there is less authenticity in the relish of the new tyutyun.
9. Wtіm, the majority of workers in the tyutyunov fields are so thin and insipid. Harvest harvest - seasonal on the right, vapka and little paid. Pratsyuyut on plantations (prinaimnі Dominikanskih) haїtyany. Prote tsi people vykonuyut let me not be qualified, but an important work. The stench is to water the tyutyun, the stink is to steal the micronutrients from the leaves, to fertilize the soil and fight against the trash.
10. Peralta determines for the skin plantation the optimal moment to plant the cob, let it grow, tier by tier, from the bottom uphill - volodo, seko and nareshti lihero - the leaves break from the bushes to the drying houses. The robot starts from the gathering of the sun, even if it is already the sun, and it is necessary to practice quickly - otherwise you can oversee the tyutyun.
Behind the tyutyun, krim Peralti, it is respectful to stitch and the commander-in-chief - Hendrik Kelner. Vіm, vіn sіdkuє for everything that goes on vyrobnitstvі, vіd teplitsі to vіdpravki cigars іn the police shops. This team has three more than thirty omissions: Peralta, Eladio Dias (master blender), sim managers (one voucher for work with curved and good sheets, another for the stuffing, the third for packaging, then) and about 20 o - office. This team manages thousands of people on plantations and factories.
11. At the drying booths, de juice, springy, short green leaves are transformed into fragrant, elastic, shovkovu "fabric", women practice - stench strung leaves on thin hairs, and hairs are fastened on long wooden clubs - and people, yak tsі clubs on a multi-tiered structure from the crossbeams. Zalezhno in the "readiness" of the other party, the tyutyun club should be moved from tier to tier, climbing under the bed of the drying booth. Therefore, the workers at the drying booths can be boldly called tyutyun climbers.
12. Remove leaves at will: the drying process is highly controlled. Tyutyun is guilty of turning brown - to call chlorophyll - smoothly, correctly, from the edges to the central vein, for which one judges the completion of the process. At the drying booth, you can optimize the optimal mind: the correct temperature and the level of moisture. To this, the workers build cavities - if it is necessary to spekotniche, to build the doors of that window - if it is necessary to cool or dry, fill the earthman with water and close the doors tightly - if they do not hang out.
13. At the exit from the drying booth, the sheet is guilty of being equally brown, elastic, oily, and not dry, splattering, which crumbles in the hands, like a moment of beating, do not follow the drying process.
14. Advance, neimovirno foldable, manipulation, as if experiencing tyutyun - tse fermentation. To nutrition about odors: through those that the process of fermentation of the tyutyun leaf intensively removes ammonia and other non-fermenting elements, it is impossible for this workshop to go without a mask, and the eyes constantly dry up. You can’t call robots comfortable people. And pratsyuvati when you need it with jewelry accuracy. It’s like Senor Kelner - it’s easy to kill a good tyutyun, but it’s impossible to fix the filthy tyutyun. Before speech, tyutyunu mostly in the fermentation shop.
Perhaps, a single nuance, which, unfortunately, cannot be expressed in words - this is the aroma, which is familiar to everyone. Namely strong and welcoming, with notes of prunes, cinnamon and flowers. Just one place at the factory, where it smells even better, lower here, the aging room... but we don’t get ahead of ourselves.
15. People, who are the main operation in the process of making cigars, are faced with a million difficulties. Fermentation, like a different process, due to the highest control - you can assign a share to the tyutyun: in which workshop, the workers do not try to avoid all the unimportant components, but if you don’t spend too much oil, becoming less rіzkim bouquet. It does not seem to be about those that different varieties of tyutyun, tyutyun from different tiers of the bush, as well as tyutyuns, which are used for the cover sheet and fillings, go through different fermentation, and it is necessary to vrakhovuvat. This is why the role of a person, a virishal, if the process of fermentation is successful, is incredibly important, and the workers are responsible for the nobility of the materiel, to understand kindly and act quickly, otherwise on the right - tyutyun.
16. Having survived fermentation (and sometimes two or three - to lie down at the level of fanaticism of the fermenter), tyutyuns in bales arrive at the factory, and two new big problems come to the fore - internal logistics of the factory and the appearance of stocks. Before that, not all tyutyun grow on Davidoff plantations - a large number of tyutyun are bought in other lands, and at this stage of the purchase tyutyun is introduced from the locals.
Lichero, siko, water from different lands, regions, I bring in different fates, stuffings, curves, happy leaves... and bales are the same for everyone. On the skin, there is only a tag with a code, for which all the necessary information is encrypted. Obviously, the whole look at all factories has been computerized for a long time ... But let me tell you - in one place on this picture - 2700 bales. Those few people who look for ware houses - warehouse - say my numbers, read the code on the go, and remember, the harvest of some kind of fate lies with that curly-haired pack near the right upper corner of the kіmnati. Trimati have such a “bank”, to the point of speech, they can allow themselves only one company ... The minimum term for spending here is six months, but the most important thing is to lie down for 3-4 years. Having wandered around the warehouse, you can find copies dated 2000 rock and earlier. Let's get to the point where it's not just a matter of adding up the sirov: with tyutyun, at every stage of the showcase, important metamorphoses are brought about. Nothing can be said, as the processes themselves are felt in tyutyun, but we can say for sure about the result - tyutyun becomes less sharp, less impulsive, more “deep”, noble. You can often compensate for a lack of fermentation with a long drink. Vtіm, and here it’s not overdoing the smut - є tyutyuns, like to improve their strength, reach the singing point and trim on it, and є tі, that burn out and repair psuvatisya. Tse to fall in a variety and all in the same tier on bushes. Once every 45 days, the host will undergo fumigation. If the tyutyuns are taken in a hermetic place, then they are processed over the top, if not, the packs are covered with awnings and pierced under the awning with gas from spray cans.
17. At this stage of development, the group enters the third key figure in the company - master blender Eladio Dias. Yakshcho Peralta is a screenwriter, Kelner is a producer, Dias can be called a director. Tyutyun in warehouses as a working tool. For the help of the company's reserves of wines, the consistency of relish is at hand. It is impossible to prepare tyutyun for one cigar for eternity, but tyutyun change from harvest to harvest. With this, the master blender manages to work in such a way that the flavor of the cigar is immutable.
18. From that moment, like tyutyun is unpacked, the games with water begin: the leaf is allowed to dry a million times for various manipulations. For the cob, the tyutyun is prepared until the sorting of the central vein. How to make it її from a dry leaf, to crack the wines, it is necessary to bring tyutyun to it. Zvyazki with the lower tenditny curved sheet zanyut water at least ten hundred inches - the basis of the vein, which itself regulates the moisture content of the leaf, and tyutyun for the filling zanyuyut near the water all over. After this link, hang for three days in a place with high water. When it’s not hot here, it doesn’t smell like anything, and it’s comfortable to milk it.
19. Tyutyun can be cured and dried out at any time, but until the moment of twisting, the moisture content of the sheet for the filling is due to become fourteen hundred, a happy sheet - seventeen, and a curved sheet, which can be as elastic as possible - twenty.
20. With deaky tutyuns, you have to fiddle with more, lower with others. For example, in bales that come from Central America, leafing over it is more healthy and strongly compressed. They are laid out on the police station of the great richly tiered vіzkіv and proponuyutsya.
21. Let the sorting begin. It is more important for women to take care of it, although for the primary sorting it is not necessary for the mother eagle's eye - the difference in color and variety of tyutyun leaves is entirely obvious whether it is a person - all the same, it is important that women cope better. Before that, the stench is more assiduous and more quickly attached to monotonous mechanical work. So it is, how to harvest the crop, - with quivers - a bunch of leaves from the lower tier of the bush, volado, potim from the middle, siko, і, nareshti, from the upper, lihero, so at all stages of the harvesting of leaves from the different tier, drink okremo, that sorting shop - no blame.
22. After the sorting of the tyutyuns, they are placed on a distant central vein. From the curved and lucky leaves, they climb out for an additional machine - the sheet is twisted onto a drum, at the center of it there are two climbs, which go along the sheet from both sides through the veins. The machine often works inaccurately, and the leaves of lumps, which are left on the edges, must be brought in manually. The vein of the filling is removed by hand - a thimble with a small hospitality "sting" is put on the fingers of the robot: she inserts a "sting" like the first third of the leaf and sees two thirds of the vein, which allows you to economically stain the tyutyun.
23. After the last twisted sheet, I re-spray with spray guns and lay out twenty-five pieces at a hundred. It is also necessary to save yoga until it is rolled up later in the day, clean it up in a sealed container and put it in a refrigerator - the temperature there is kept at a level of 12-17 degrees. It is necessary for the fact that the color of the cover sheet is not weeping, not darkening and becoming even. Clean up a good sheet in the same piles from plastic leaky boxes. And the stuffing of the sprout is made at a special workshop, to make the bear.
24. This application is similar to an antler: one person takes the stuffing out of the boxes for five, another five - put it on the tables, one person at the leather table calls tyutyun and folds the sets. Usim tsim are occupied by people, just like the process of a woman-supervisor. She has the recipes for all cigars written down, she knows what the filling is and in what proportions can be in that chi and other cigars, she codes the cigars and makes a plan for the day. Vlasne, the robot workers do not know, they work with such a tyutyun. You don't have to read the code: 20 cents for X, 35 cents for Y, and 45 cents for Z. . They gave the filling, a good sheet and a twist to the “supermarket” - a small place in front of the entrance to the twisting shop, where the twisters change coupons for tyutyun, which is necessary for the daily allowance.
25. The spinners work in pairs - the buncher robs the lyalechka, the roller spins into a curved sheet. The stench of non-standards working day, oskіlki payment is carried out at the number of vibrated cigars. In fact, two of them will lie down one kind of one: if the bancher does not come, the roller is left without a daily income. If a bancher has broken a defective cigar, both will be fined. Under the Tsomoy Roleser, the Peshovel of the Yakosti for the banker: Riogiti Lyalechka - Divannya Nesoshki, Shvysty, Maud Bethi Rіvnіrannu on the Visor Tіlu Sigari, not knowing about those, Scho Tyutyuni roses for Mіtsnіsti, and Potrіbnik Rospodіliti їx is correct for Rivnіrshe (Lihero chim volado). The smaller the shape of the cigar, the bigger the salary of the buncher. In principle, a buncher and a roller are the most paid professions in factories, stinks cost up to twenty thousand pesos per month (a peso is about a ruble at a time).
26. Roller's pardons are obvious, lower pardons of a buncher - the filthy curve of the curve is clearly visible. And then there are the nuances: the roller itself after rolling the cigar cuts the tip. Together with the buncher, I am guilty of making the dozhin of the lyalechka so that the little cigar does not flare up and tyutyun on the basis of twists is good, but at the same time the wind went no more than a rich tyutyun. Pivinch is respected by the norm. Mustaches of robots, a buncher and a roller are called. Even if it's too much, the supervisor will figure out who and what to do wrong.
27. As if the roller is not singing, because the buncher has made a good lyalechka, the wine is passed through the opening of the required diameter: as if the cigar has failed “with a whistle”, it means that the cigar is twisted too much, so the cigar cannot be climbed - it is twisted too much, too loosely tyutyun.
28. For twenty chotiri bets, there are two supervisors, one supervising the bunchers, and the other one – the rollers. The work of a supervisor is not easy: if you let a defective cigar pass to the next stage of quality control, then you will be fined not the rotators, but yoga itself. To that, the whole collection of smoky cigars of wines is guilty of swidko, in fact, on an eye and on a dot, turn it into a schlub - not enough or transcendental vaga, tight or transcendentally twisted and so on.
29. Depending on the foldability of the format, spinners win bonuses, it’s less likely to become less than one hundredth.
30. Sudgorodnі not nimble to pass the spout of the spin of Vіd Batka to Sina, І Vіdotstіst Tsієїї Traditzіji Zamnyutyu Skiєїїіv - on Davidoff Inclusive Kіlka Ten'v Banchernaiv Tu Rolberi, at Scho Ide Bagato Spring, a pennies, pen roll cigars from regular lines, it is necessary from three months to one fate.
31. The first stage of quality control is the re-verification of the curve. He has nothing to put together: one quick glance at a cigar is enough. Until then, although the supervisor is doing good, at what stage the controllers do not know anything. They gave the cigar a length and a diameter. This work is mechanical: put twenty-five cigars in a row along the lines and stitch, so that the life of all was the same, and the sum total of twenty-five cigars was not sipped at a norm more lower by five millimeters. The remaining stage of control is calling. Fifteen grams of total weight and fifty cigars, according to the norm, are passed by the inspectors. The work of the controller of the vag is the most foldable, even if the cigar has squandered up to the new on the steel, which means that everything is fine with its diameter, and the problem lies in the thickness of the roll. Lyudina, as she has won the control of the vag on Davidoff, has been practicing here for twenty-five years already and you can tell that it's all right, just by taking a cigar in your hands. All supervisors, to the point, goitre to smoke - this is the very control of quality, like calling or vimiryuvannya dozhini.
32. Those cigars that have passed the quality control are sorted by color. Tse sorting in front - girls-sorting rooms are divided into less than 8-10 main varieties. After that, the cigars are laid near the wooden boxes, rows are laid with paper, and the bottoms of the cigars are protected with foam rubber. On the leather box there is a ticket with a barcode. Every box for example of the day is scanned by the head supervisor to measure the number of vibrated cigars from the number of seen tyutyun. Cigars zvіdsi "їdut" on vitrimka...
33. In the aging room, cigars are spent for at least twenty-one days - that hour is enough, so that the moisture content of the filling is curved. Understandably, more cigars are saved here significantly more. But in a cigar there are no longer such active processes, like in a leaf of a tyutyun, if you have the victorian term “stained cigar”, it is important to understand that a cigar is a streaked tyutyun, and a cigar that lay in the aging room is not the same . Prote in the process of the window dressing, there is a “marriage” - the bear becomes more harmonious, the tyutyuns rub one to one, the olive often walks, which makes the mountain feel better. Aging room, yak and ware house, fumigation is required. Tablets based on phosphorus are pulled out of hermetic plastic packaging, laid out on the police and covered up. Tablets are viparated, and on the third day of viparization they begin to settle. Cigars are well protected with paper and foam rubber. Two days later, when they are taken, they open it and check it. The work at the fumigators is vvazhaetsya neshkidlivoy - stench wear zahisn masks and dotrimuyutsya all foreign entrances, but still do not name you.
34. After the stained glass of a cigar, pass one more classification after the color. How many times everything is richer and more serious - women with twenty years of experience work and distinguish such colorful nuances, like you can’t catch an eye in life. It’s important to think that it’s not possible for me to see you with the same color of cigars that lie in one box, we all the same will not have such an aesthetic crowding, as there are twenty absolutely identical cigars for the color that lie in a row. In some factories, after re-sorting, cigars in the middle of one box are laid out from dark to light to the right. Another important person in nutrition sorting by color is the company's marketer. The very fault is that you work with cigars in the very crooked, scarlet color. For example, earlier on the American market they used a lighter curve, and in Europe - the same cigars, but more of a dark one, for marketing purposes and trends. As a result, the Americans said that “you can buy right Davidoff only in Europe”, and the company is now trying to fix the pardon, reconquering the American market, that here and there - right, right cigars.
35. Another important step in quality control is the packing shop. The packer did not put on a bow on a cigar, as it seemed to be indistinct. Packing bags are small - do not stink of anything folding, they are easy to replace. And all the same, the stink itself shows the “disguise” of cigars - a more pretty side (Kelner, it seems, that “like a crib you can’t wear on your back, so you can put a bow on the right place”) - glue the bow, try not to glue the glue on the curve, and cellophane . The only one who is highly valued in the packing shop, the director of the shop is a human being, who is brought to the forefront of the head office and virishuvati, like a line of transferring a six-kut stack of cigars, so that it doesn’t fall apart, clue. gift set of limited series.
Cigar Clan 2 "2013. Text: Katerina Rizhkova. Photo: editorial archives
Technologies for the preparation of cigarettes know how to change the length. Vyrobniki implement technology that automates the process of preparing and increasing the volume of products. The principles of making cigars did not know the daily changes to be made through history.
How to make a cigar, understand simply. Enough to pick up the tyutyun leaves, take the tyutyun and twist the vibr. However, everything is easy less theoretical: someone does not suspect that smoking is foldable and rich-faceted. For real, the hour of making cigars is blameless.
Preparing sirovina
In cigarette factories for the production of cigars, there is less material being prepared in advance. Tse tyutyun, which is the stuffing that binds that curved sheet, which makes the shape of the dough.
Tyutyunov's warehouse of cigars at home minds for the filling is getting ready for rock. Sumish to go through 2-3 cycles of fermentation. It gives characteristic relishes and aromas, like cigars taste for varieties and types. That's why smoke cigars for a long time.
The process of early preparation is scrupulous and long and must be carried out manually. The bureaucracy leaves a distance from the bales and looks around. From the side you can see the zayva of the vologer, drank, smittya that be-yakі іnshі components. Dali tyutyun is aged in oak barrels, which can take 2-3 roki.
The outer leaf is subject to one fermentation cycle.
Important: do not see the central core from the sheet, so as not to break the whole canvas. Final processing - tse wetting, removal of veins and sorting according to characteristics.
Cicavo, that at the branded tyutyun factories, less women work out of curved sheets. It is due to the fact that the sheet is to blame for the mother's equal form, the designer's texture and the elasticity. Rude human hands can’t resist such tasks without strength.
Classification of tyutyun leaves
The cigar warehouse is formed by three types of tyutyun leaves:
- 1. The first type is a leaf with a small fortece. This is a natural material with ideal combustibility, which transfers minimal forward preparation. It's easy to smoke like this.
- Fortaleza 2. This cultivar thrives on medium fortecey. Vidminnist in the first type - yaskrava aromatics. These options will ensure better smok transfer and smoke longer.
- 3. The third type is practically not to burn, but at the same time it forms the design of the cigar, ensuring the bright aroma and character of the tyutyun. The most delicious part with a wonderful aroma.
The first three leaves are designated exclusively for molding the filling of cigars, internal storage. For this purpose, form that connection of others, a sheet under the name of capote is staunched. The leaf itself completes the cigar, giving residual shape and trimming other components to its own connection.
The curved sheet is called "saroy". Tse offensive, five and the final element of the old looking viroba. We don’t give a handful of practical powers to the virobu of this material. Vіdmіnіst vіdminіst іѕ tse tse designer's "clothes" thаt mає аlєklyuchnu esthetic funktsіu.
What is a workshop and how to organize a work space?
When preparing a self-made cigar, an important one is not only like a tyutyun, but also competently prepared a working place. In factories - so the ranks of the shop.
The work place is made up of wooden boards, as if they were vykonuetsya on the square of their own party or a work of versat, the spivrobitniks practice sitting. The main instrument is a flat lower one from round ends, a small lower round type, as well as a guillotine for swedish and hand-cut leaves and ready-made cigars.
The order is to roztashovuetsya a special pattern that vessel with splint glue. Speech is getting ready for a long time and transferring the trival process of preparation. In cigars, it is necessary to zastosovuyut all natural and happy sumishes, like zavdyaks of bagatarіvnevіy processing, they secure the fixation of the leaves in the form and give an additional relish.
In factories, spinners (or rather, spinners) are divided into discharges. Maystri know what cigars are like and before going to work read the right books about cigars. The great comrades trust only the professionals with a rich knowledge. Moreover, newcomers have to carry out rock in the undermasters: they start twisting like in factories, and in special technical installations.
The twisting procedure is divided into stages:
- Do-it-yourself cigar weave mіtsnіshe, so two or three leaves of the bundle are taken. For this, the leaves are placed on a board, a smut, so that the lower part with veins will be in the middle of a possible cigar.
- Next, leaves are folded for filling in cigars. Materials are burned like an accordion or a cup.
The manager of the maistra - rob it in such a way that the mitzne leaves a bulo in a bunch of cigars, and weakly to the cob, like a smoke. Zavdyaki tsyomu at the process of chicken fortification is being helped.
- The next stage is the folding of the filling into a bunch, and the application to an approximate shape. After this design, it is formed and placed near a special wooden press. There, a bunch of tyutyun lies in 30-60 quills. Tse form a clear design and contours of a cigar.
- As long as you are ready, the master cuts the curve. The edged sheet is cut with a knife along the edges.
- After that, a bundle of tyutyun is gently curled into a curved sheet. Professionals work in such a way that the tension on all cigars is equal, which guarantees the integrity of the chicken during the chicken hour.
- At this stage, the hat of the virobu wisps, as if it burns the lower end. The hat is made from the leftovers of the curved sheet.
- The final procedure for making a cigar with your own hands is trimming on a guillotine and sealing the opening. If everything is cut correctly and the guillotine is well sharpened, the cigar will be trimmed evenly. Far away, only to place broken cigars at the firm's packaging, to grow dirochka, viserunki and other embellishments.
Who has problems?
A certified master at the factory knows how to make cigars, that one can make 60 to 150 pieces a day. Ale, at the professional’s hand, competently prepared the worker’s hand, and the smut was the sirovina.
Finding the right inventory is easy in the Internet market of a specialized type, where you can find out how to make Cuban cigars. Insha on the right with tyutyun sheets. It is not so easy for a free trader to know who to buy cigars for. Cuba is not a problem: here the growth is literally on the skin rose.
If you don’t dare to twist the first time, you can twist it using a machine method. By this method, more cigars are made and budget cigars are made. On a special manual machine, the rolls are twisted literally for a sprat of quills on a roll of a cigarette.
Too many people smoke and try to make cigars from paper, and not from leaves. Tse pardon. In fact, it’s just not safe to go out a gigantic cigarette, smoking a yak is just not safe.
It is important to know papier for a great cigarette, but it is hard to put down a newspaper and papier from papers and notepads. At the warehouse of materials there are carcinogens and toxins, which are unsafe for health and make the warehouse of tyutyunov unnatural.
The process of making self-made cigars with tsіkaviy and tsіkaviy and richly in which the author's tricks are transferred. However, it seems that preparation of the syrovini to rob this procedure for a long time is unprofitable. Brandovі virobi long time to dry, vitrimuyutsya in special minds, and thus become exclusive with a unique relish.
In contact with
The green tyutyun leaves are not suitable for living in the quality of smoking speech - the stench of the heat, the pungent smell and the force to burn because of the great amount of water that is hidden in them. In the Suti Tse Yakіsny, Ale is all over the Roselinny Product: Viily Tyutyunovy Liszt's list Tsіlih 80-90 VіdSotkіv і 10-20 VіdSotkіv organіchnyh Scholuk, zone to stern textile.
To inhale a tyutyunov leaf to help life - ferment yogo. Zavdyaks of violent metamorphoses of organic speech in the leaves are crumbling and transforming into inorganic layers and “flying” elements - ethers, like a wave of nastzhuyut the whole bouquet of cigars. I start the fermentation process for another hour of drying, which takes about 50 days. A paradox: even if you stand on the path of a cigar life, you will die of madness - no, still do not become inflamed, but simply dry up.
Variants of "neutralization" of organic sprouts are used, but only one method is used for drying cigar tyutyun - repetition or air-curing.
There are so-called casas de tabaco, which in Spanish translation means "tyutyun's booths". At a glance, the unremarkable wooden life, which often squinted in old age, is similar to the great comor - you can visit it in the Tyutyunovnitsky region.
On the back of the woman - ensartadoras (in the form of the word ensartar - "string"), or, more simply, apparently "sorting" - sorting the arrivals of tyutyuns and, for the help of tovstoy, the head, in pairs, leafing through the same form of the world. Then we tie a pair of tyutyun leaves to two, from 4 to 5 meters, wooden vines, the titles of cujes (kukhi) - they vire, resolutely discuss and vitreate for 50 days in salt water, and then they will be skinned. Everything is done to prevent the rustic smell from being transferred to the tyutyun leaves. In one kitchen, 50 pairs of tyutyun leaves are ringing. Kitchens with fresh tyutyun leaves are installed in the middle of the tyutyun booth closer to the log. At the world, they move more to the stele, and from the bottom they fill with new leaves. Such a rank reaches a rіvnomіrne vysihannya. 
It’s worth it for the special design of the tyutyun booth: the mother is responsible for the shape of a regular rectangle, stretched from the right to the back. A drying booth can be built not to mother walls, a smut is to save tyutyun from the darkness, if the bake reaches its peak. Truth is, as a “voidcrit” design, tyutyuns appear more slender to the wind, so that in regions with unstable weather minds, tyutyun boudins are obov'yazkovo to wash the walls.
If the drying booth is with walls, then there are obov'yazkovo doors in them, for the help of which there is control over the temperature and moisture in the premises: fallow in the direction of the wind (pivdenny or pivnichny) the doors are made or mended. Wind from pivnoch - dry and cold, from pivdnya - wet and warm. Vidpovidno, as it is necessary to increase the volume of water, then when the wind blows, the door is opened, and then it is closed, in order to save the water. In the case, it is necessary to constantly increase the temperature and water content, as it will require special control. As if it would be too dry, the leaves would be dry and “die”, as if the moisture of the tyutyun’s booth would be over the world, leafing just rot. To lower the temperature, open the doors for the hour of the pivnіchny wind. In extreme situations, if the temperature falls sharply, a small fire is made near the host, and the moisture content changes, wet towels are hung at the door, and the wind turns the leaves in such a rite.
It's been 50 days, that the drying process is three, for the tyutyun camp to stitch special observers. In Cuba, for example, through the minds of the weather, which constantly warn and, apparently, slowly, I will become tyutyun stench of guilt and repair the doors of the “tyutyun booth” (all Cuban tyutyun booths are with walls), taking care of the entire indoor climate. With the correct temperature and moisture balance, after the second month the leaves become golden-chervonim. As long as it is possible, the stench will dry up a little earlier or later for the average statistical term. It is better to lie down in the form of weather minds: what is dry river, then dry tyutyun is more dry.
In such an old, misunderstood way, Cuban farmers are husked even as a sprat of a century. Let technical progress make its own corrections: recently a new method of "piece" drying - cura controlada - appeared in Cuba. The essence of yogo lies in the fact that in the application (wooden or stone, buvay, navit with metal dash) it is installed on a special air conditioner, which automatically adjusts the same parameters of temperature and moisture for tyutyun.
The process itself consists of two phases: the first three for 10-12 days at a temperature of 36-38 ° C and at a moisture content of 80 watts. Under another hour, the temperature rises to 40 ° C, and the moisture content changes to 70 watts. This method allows more or less two hours of drying time: as the traditional process takes 50 days, technical innovations allow the term to be shortened up to 22-25 days. In addition, for the rahunok of "piece" drying, a beautifully elastic curvature of a leaf of a larger equal color in a uniform color of the leaves comes out, as it was dried in the traditional way. However, there is a minus: the leaves are not so shiny, it consumes a lot of essential oils, becomes less fat and, obviously, consumes a part of the savory aromas. Therefore, fortunately, not all Cuban farmers are peeling in a new way of drying, outperforming the traditional method, which gives a savory glossy finish.
"Havanam".
Drying, independent of the її type, significantly changes the chemical warehouse of the tyutyun leaf: it consumes part of the protein spores, acid sulphate, starch is often decomposed, chlorophyll is ruined. Nareshti, the leaf is simply dry, consuming up to 75-85 vіdsotkіv vologa. The signal of the residual "death" of the leaf is the darkening of the cephalic vein - it lived, as if to pass in the middle of the leaf. Let them remove and adjust the leaves for the first fermentation - this is how the path of "reincarnation" begins.
A lot of lovers of “raise from satisfaction” ask themselves: “How did you smoke cigarettes in your home minds?” Aspects of which nutrition are impersonal, but the main ones are:
- twisting method;
- sleeve stuffing method
Chicken cigars, rolled with their own hands, where they would like a store-bought cigar, through the very fact of your accountability to її creation. The twisting of cigarillos can be rolled by hand, as well as for the help of a special outhouse.
Today there are impersonal machines for twisting, which have different forms. However, the machine is the most popular, as it rolls 7 cm long cigarettes. Such a machine for cigarillos, an armchair you can know on the Internet, it is easy to wake up at home with your own hands.
Machine twisting
For rolling cigarettes, it is necessary to lay out the tyutyun at the machine evenly. Tyutyun needs to take insoles, so that the car could easily shut down. Prote not varto lay down a little. Having taken the tyutyunov leaves, the machine closes and the rollers are scrolled against the anti-year arrow. It takes 4-5 revolutions. After that, the tyutyun is guilty of twisting at the shape of a cylinder. At the next stage, it is necessary to insert a song paper into the typewriter, for the purpose of rolling cigarettes, and turn the rollers again. Papir should be inserted in such a way that the adhesive side is stitched at the bottom. At the end, it is necessary to draw mine along the edge of the paper, in order to activate the building of the glue. Having turned the sprat once more, the rollers are ready, the cigar is ready to roll out of the machine. Attaching the machine can be on the verge of making cigarettes both without a filter and with it. In order to add a filter, it is sufficient to put yoga on one side of a future cigar.
The method of making cigarettes stuffed at the sleeve is sutted as a simple twist. For such an approach, a machine is needed, so that I can more fold my life. However, drawing parallels with the front extension, such a unit also has a special bunker for laying tyutyun. Tyutyun has such a vіdsіk slid razladat equally, but not shіlno, after which the sleeve is inserted from the side. They gave the machine a need to hold it up to the edge and turn it again to the cob position. As a result of such simple actions, a cigarillo is ready.
Hand twisted
For the preparation of cigarillos, the best traditions of Cuban masters require:
- press form;
- special glue;
- curly sheet;
- happy sheet;
- tyutyun.
Before that, how to start the process of twisting, from the tyutyun, you should pull all the curls (stalks, veins). After the leaves of the tyutyun, it is necessary to soak it lightly with water, or to deprive it for a short time in a place with increased moisture. At the onset stage, twisting of the initial leaves with bundles is carried out, after which it is necessary to turn them into a leaf, which is called.
After that, as soon as the blank is ready, it will be necessary to put it into a special mold, which will be a pair of thick wooden bars, with which the cigar will be pressed. Tsі doshki mayut special viїmki, yakі put on cigars zvichnu shape.
The next stage of the work is even more delicate, which means that the cigar is swallowed with a curved leaf. From the first sheet it is necessary to write a line, which will make a cigar choke. Turn it necessary carefully and evenly.
